This jig uses a set of interchangeable templates & with a router will cut the mortise & face-plate recess for popular door locks.
For most common sash mortises & dead locks, with up to 3 inch deep mortises & a 7/8 inch or 1 inch face-plate.
Deeper mortises can be achieved with a suitable size of auger bit.
Fast, clean & accurate results on doors 34mm to 58mm thick, even in hardwood.
Steel plates & body.
An auger bit and drill is required to complete deep mortises.
The jig requires a 1/2- inch plunge router with a 80mm plunge, fitted with a 30mm guide bush with 6mm spigot & 12mm diameter long reach cutter. A 1/4-inch plunge router can be used for the face plate but will not achieve full depth of mortise.
Other sizes of template available to special order, please contact Trend Technical Support for more information.

Click here for additional lock jig templates.

Dimensions:
Door thickness min.=34 mm
Door thickness max.=58 mm
Template outer size=234.3mm x 59.8mm x1.5mm
Includes templates for locks having the following face-plate Metric (Imperial approx.)=Template
22.2x156 mm (7/8"x 1/8")=1
22.5x152.5 mm (7/8"x 6")=2
25.4x121 mm (1"x 4 3/4")=3
25.4x127.5 mm (1"x 5")=4
25.4x133.5 mm (1"x 5 1/4")=5
25.4x145 mm (1"x 5 3/4")=6
25.4x153 mm (1"x 6")=7
25.4x156.5 mm (1"x 6")=8
25.4x165.5 mm (1"x 6 1/2")=9
25.4x177 mm (1"x 7")=10
25x57.5 mm (1"x 2 1/4")=11 UPPER
26x56.5 mm (1"x 2 1/4")=11 LOWER
25.6x162mm (1"x 6 3/8")=12

Mortise Lock Dimensions

Imperial (Metric)=Template
16x72 mm* (5/8" x 2 7/8")=A
16x107 mm* (5/8" x 4 1/4")=B
19x78 mm* (3/4" x 3 1/8")=C
19x109 mm* (3/4" x 4 1/4")=D
*These are maximum mortise lock case (body) lengths, unless radius ends are squared with a chisel. Actual length of mortise is 7mm longer.